Technical Resources

Take this 1 LU/HSW online self-guided course at the CE Center through Architectural Record and learn more about designing with high-performance insulated precast concrete wall panels. Learning Objectives: Improve building envelope performance with continuous insulation (c.i.) concepts and details. Specify the type and placement of composite panel connectors that eliminate thermal bridging. Leverage the comprehensive range of aesthetic appearances of composite insulated sandwich wall panels to create appealing structures, and Utilize large-scale composite insulated sandwich wall panels to reduce construction time and cost.

Course #ALTCES2303. Learning Objectives: Address current carbon footprint, decarbonization, environmental, and sustainability challenges confronting the building envelope and built environment​ Discuss rationale for insulated precast wall panel selection and CFRP truss wythe connectors to achieve “c.i.” and code requirements including board insulation foam types and properties suitable for CFRP reinforced precast sandwich wall enclosures​ Explain manufacturing and design consideration aspects for the various wall designs including finishing options for precast concrete enclosures​ Address current wall design strategies for reducing the embedded and operational carbon of precast and prestressed wall systems using CFRP reinforcement

As net zero energy buildings become more common, it is crucial to find ways to reduce concrete’s carbon footprint without losing the performance characteristics that make it valuable to the building team. This AEC Daily course explains the sources of concrete’s carbon footprint and explores strategies for reducing embodied carbon and operational carbon in precast sandwich wall panels and insulated architectural cladding.

This 16-page brochure features information on CarbonCast High Performance Insulated Wall Panels and CarbonCast Insulated Architectural Cladding. It includes inspirational project photography, example detail drawings and an overview of finish options.

This course on AEC Daily presents information on graphically imaged precast concrete: a creative, inspiring technology that can be used by architects and designers to create visually impactful building façades and other concrete surfaces. Discussed are the fabrication process, design possibilities, and budgeting considerations. Global case studies present a range of applications of both stock and unique designs. 1 AIA CEU/HSW will be awarded upon successful completion of the course.

We examine the difference between non-composite, partially composite and fully composite insulated precast concrete wall panels and illustrate the advantages with full composite action, including improved structural performance and lower raw material usage.

Setting a new standard for sandwich wall panels CarbonCast® High Performance Insulated Wall Panels are patented, structural precast concrete insulated wall panels with prestressing strands and/or mild steel reinforcement, C-GRID® carbon fiber shear grid and welded wire steel mesh or C-GRID epoxy-coated carbon fiber open strand mesh. The panels can act as either load bearing or non-load bearing building elements including shear walls. This specification details their manufacture, transportation, handling, erection and other related items such as anchorage, bearing pads, storage and protection of the units.

Thermally efficient, lightweight, durable. CarbonCast Insulated Architectural Cladding is architecturally finished load bearing or non-load bearing insulated precast concrete wall panels, reinforced with prestressing strands, mild steel reinforcement, and welded wire steel mesh or epoxy-coated carbon fiber open strand mesh.Specifications include manufacture, transportation, handling, erection, and other related items such as anchorage, bearing pads, storage and protection of the units.

This course on AEC Daily explains and illustrates how high-performance, fully composite insulated sandwich wall panels can be detailed to achieve continuous insulation. It explores the pros, cons, and attributes of wythe connectors such as carbon fiber trusses as well as panel insulation options, manufacturing and testing procedures, and installation methods. It concludes by providing a comprehensive set of sample installations to illustrate the broad range of building types and appearances that can be created with insulated sandwich wall systems. 1 AIA CEU/HSW will be awarded upon successful completion of the course.

The concept of sustainability in construction has been steadily redefined over the past decade. This brief explores how the idea of resiliency has risen to the fore and how ratings systems have advanced to keep pace. The sustainable aspects of precast insulated wall systems are itemized and explained.

Five types of rigid foam insulation are available for CarbonCast® enclosures: expanded polystyrene (EPS), graphite polystyrene (GPS) extruded polystyrene (XPS), polyisocyanurate (ISO) and phenolic. CarbonCast technology is one of the few enclosure systems that enables the use of any of the five options. The information here will help you decide which type of insulation is best suited for your application.

This three-page brochure provides an overview of lightweight CarbonCast Insulated Architectural Cladding, which provides continuous insulation and up to 40% reductions in weight compared to conventional six-inch thick solid precast.

Though designing for building performance — not just energy efficiency — is a holistic endeavor, this document will address the evolution of ASHRAE 90.1 requirements for thermal insulation and air sealing in the building envelope.

This brief will assist you in determining the R-value of a precast insulated wall panel by helping you understand how the various components influence thermal performance and what questions to ask precast concrete manufacturers to ensure they are using the proper, most accurate formulas and meeting code requirements in the design and manufacturing process.

With CarbonCast Enclosure Systems, you can select from a variety of cement colors, pigments and aggregates to create a distinctive wall surface. These 25 samples demonstrate the versatility and remarkable visual range possible with CarbonCast walls. Finish options, aggregate choices and other aesthetic treatments vary depending on geography and precaster. Your AltusGroup precaster will help with a mix design that meets your aesthetic desires as well as technical requirements. You can also incorporate eye-catching patterns, images and designs using the Graphic Concrete process from your AltusGroup precaster. It’s an ideal way to add a distinctive, highly aesthetic look to complement the palette of precast finishes. Click on a thumbnail to enlarge and zoom to see texture. White Burnish White Polish White Sandblast White Acid Etch White Fossil Gray Burnish Gray Polish Gray Sandblast Gray Acid Etch Gray Fossil Black Burnish Black Polish Black Sandblast Black Acid Etch Black Fossil Buff Burnish Buff Polish Buff Sandblast Buff Acid Etch Buff Fossil Cream Burnish Cream Polish Cream Sandblast Cream Acid Etch Cream Fossil