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Industrial/Warehouse

Aerospace R&D Building

  • Broomfield Aerospace building front, showing High Performance Insulated Wall Panels on the exterior
  • Broomfield Aerospace building from a corner, showing High Performance Insulated Wall Panels with various treatments on the exterior
  • Broomfield Aerospace building front entrance, showing High Performance Insulated Wall Panels on the exterior
  • broomfield-exterior-front-wide
  • broomfield-exterior-corner
  • broomfield-exterior-front
  • Project Aerospace R&D Building (confidential)
  • Location Confidential, Colorado
  • Type of Precast CarbonCast High Performance Insulated Wall Panels
  • Project Size 88,000 square feet
  • Architect TreanorHL
  • Engineer Martin/Martin
  • Contractor GE Johnson
  • Precaster Wells

The design team sought the expertise and collaboration of AltusGroup member Wells in framing out the building’s overall layout, as well as understanding the unique makeup and possibilities of the different building solutions — including prefabricated walls and spandrels — to ensure a sound structure, and efficient timeline.

The structure accommodates a high bay manufacturing facility with cleanrooms, and a four-story office complex. In addition to meeting the high load-bearing requirements for this new and versatile space, the new facility matches the architectural design of the existing campus — namely, its dual-colored, field-laid brick exterior. In a span of less than four months, Wells constructed a total precast facility, with an office building, as well as the high bay manufacturing area, using load-bearing architectural columns and spandrels.

The two-story high bay manufacturing area utilizes insulated CarbonCast High Performance Insulated Wall Panels painted a traditional, unassuming slate gray and is topped with a double tee precast roof, designed to support additional metal structures incorporating mechanical components— with load requirements as high as 250 pounds per sq ft.

The interior is framed with T-Beam columns for additional reinforcement, creating one supported level, a floor and roof. To achieve the heavy loading floor strength, Wells leveraged larger tees, installed deeper than usual, beneath the facility’s foundation. These key structural components, along with strategically reinforced interior wall paneling, enabled the installation of large interior viewing windows — through which investors could view projects in progress — to meet the manufacturer’s requirements for its research and development projects.

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Graphic Concrete

swirling patterns of Graphic Concrete on a building exterior Explore the bold new designs of durable patterns and images possible on CarbonCast enclosures.

Featured Project

Texas Rangers Stadium Globe Life Field exterior box office detail

CarbonCast wall panels with thin brick and a distressed, travertine-like finish use XPS to deliver energy-saving R-10 performance. View the project

Featured Tech Brief

CarbonCast Insulation and Air Sealing Compliance in ASHRAE 90.1 cover

Insulation and Air Sealing Compliance in ASHRAE 90.1 (PDF, 991KB) Learn about the evolution of ASHRAE 90.1 requirements for thermal insulation and air sealing in the building envelope.

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